All Categories

Versatile Vacuum Casting by WHALE STONE 3D

WHALE STONE 3D offers versatile vacuum casting services to meet a wide range of prototyping and small-batch production needs. Vacuum casting is a manufacturing technique that uses silicone molds to produce detailed and accurate parts. The process involves creating a master pattern, which is then used to make a silicone mold. Liquid resin is poured into the mold within a vacuum chamber, where the vacuum removes air bubbles to ensure a complete fill. After curing, the mold is removed, revealing parts with precise dimensions and a smooth finish. This versatile technique is ideal for producing complex and intricate parts, making it suitable for industries such as aerospace, automotive, and medical. WHALE STONE 3D offers various resin options, including polyurethane and silicone, to cater to different project needs. Our expertise in vacuum casting allows us to deliver high-quality parts that meet specific functional and visual requirements.
Get A Quote

Product Advantages

Advanced 3D Printing Technologies

Utilizing cutting-edge SLA and FDM technologies for precision.

Versatile Material Options

Offering a range of materials to meet diverse project needs.

Custom Solutions Expertise

Tailored 3D printing services with expert support.

Rapid Prototyping Capabilities

Accelerating design iterations with quick turnaround times.

Popular Products

Custom SLM Metal Stainless Steel 3D Printing Services for Rapid Prototyping of Aluminium Alloys Powders VIEW DETAILS

Custom SLM Metal Stainless Steel 3D Printing Services for Rapid Prototyping of Aluminium Alloys Powders

Custom SLM Metal Stainless Steel 3D Printing Services for Rapid Prototyping of Aluminium Alloys Powders VIEW DETAILS

Custom SLM Metal Stainless Steel 3D Printing Services for Rapid Prototyping of Aluminium Alloys Powders

Custom Aluminium Alloy 3d Printing Factory Stl Files 3d Printing Service Custom Metal Slm 3d Print VIEW DETAILS

Custom Aluminium Alloy 3d Printing Factory Stl Files 3d Printing Service Custom Metal Slm 3d Print

Custom SLS SLA 3D Printing Services High Quality Plastic ABS Resin Nylon Parts Rapid Prototyping Services VIEW DETAILS

Custom SLS SLA 3D Printing Services High Quality Plastic ABS Resin Nylon Parts Rapid Prototyping Services

Breathe in the details as WHALE STONE 3D offers detailed and efficient vacuum casting. Our vacuum casting services are aimed more towards making functional prototypes and low run parts with high precision and details. This process includes forming a negative silicone mold from a master pattern and casting parts by applying liquid resin in a vacuum chamber.

The point where the vacuum casting process starts is with the preparation of a soft silicone rubber mold that replicates the entire features of the master prototype. The soft casting mold is further placed in a vacuum chamber where the liquid resin is casted. The vacuum sucks the air out of the space which has to be filled with resin thereby filling the entire cavity of the mold accurately. When it is taken out of the mold after curing, the part has an excellent surface finish, and smooth surfaces with no right angles, and the dimensional tolerance is very good.

Vacuum casting offers the possibility of making complex parts that have a lot of details. Its application is present in the automotive, aerospace and medical device industries where precise and detailed prototypes are essential. WHALE STONE 3D is able to carry out vacuum casting of parts in order to offer customers more polyurethane as well as silicone among other things considering project requirements.

Apart from its accuracy, vacuum casting also proves to be an affordable technique when dealing with small to medium volume production. It removes the necessity for high-priced patterns and sophisticated tools that are usually required for several parts that need mass producing. At WHALE STONE 3D, cutting-edge technology is combined with excellent customer interaction and rapid project completion.

WHALE STONE 3D Design stands out in terms of quality management through the entirety of the vacuum casting production process. Every procedure is optimized at every level to ensure that the final components correspond to the client’s demands. There are also extra finishing operations that accompany our supplied parts for aesthetic and performance improvement.

Ultimately, WHALE STONE 3D finds that spending excessive expenses on prototyping and producing small quantities of parts is uncomfortable. Out vacuum casting service is cost effective and provides excellent prototypes and small volume parts fast and accurately.

vacuum casting FAQ

What is vacuum casting and how does it work?

acuum casting is a manufacturing process used to produce high-quality prototypes and small-batch production parts. The process involves creating a silicone mold from a master pattern. Once the mold is prepared, it is placed in a vacuum chamber where liquid resin is poured into it. The vacuum removes air bubbles and ensures that the resin fills every detail of the mold. After curing, the mold is removed to reveal the cast part. This method is ideal for producing accurate, detailed parts with a smooth finish.
Vacuum casting supports a range of materials, including polyurethane resins, silicone, and various specialized casting resins. The choice of material depends on the specific requirements of the project, such as the desired strength, flexibility, or appearance of the final product. WHALE STONE 3D offers various material options to meet different needs, from durable functional parts to high-quality aesthetic prototypes.
Vacuum casting is particularly well-suited for producing high-quality prototypes and small quantities of parts with intricate details. Unlike some other rapid prototyping methods, vacuum casting provides excellent surface finish and accuracy. It is also cost-effective for small runs compared to traditional injection molding. However, for very large production runs, injection molding or additive manufacturing might be more economical. WHALE STONE 3D provides vacuum casting services that balance quality and cost effectively for small to medium-sized projects.
Vacuum casting is commonly used in various industries for different applications. It is ideal for creating functional prototypes, design verification models, and low-volume production parts. Typical applications include automotive parts, consumer electronics, medical devices, and industrial components. WHALE STONE 3D's vacuum casting service is versatile and can cater to a wide range of industry needs, delivering precise and high-quality results.

Blog

Chinese scientists have made a new breakthrough in solving the

30

Aug

Chinese scientists have made a new breakthrough in solving the "industry problems" of 3D printing technology!

3D printing technology has spread across all walks of life like a strong east wind. From complex and precise mechanical parts to lifelike product models, from fantastic architectural prototypes to personalized daily necessities, 3D printing technology, with its endless creativity and sufficient flexibility, has brought imagination into reality, making people's lives more convenient while also bringing us surprises.
View More
Hyperganic launches HyDesign, a cloud-based 3D printing lattice structure design software

30

Aug

Hyperganic launches HyDesign, a cloud-based 3D printing lattice structure design software

industrial designers, application engineers, and OEMs exploring cutting-edge uses of 3D printing to easily, quickly, and cost-effectively design lattice-based products.
View More
China's PBF metal 3D printer shipments surged 45% in the first quarter of 2024, with four companies ranking among the top five in the world

30

Aug

China's PBF metal 3D printer shipments surged 45% in the first quarter of 2024, with four companies ranking among the top five in the world

global 3D printer shipments started the year similar to what they ended 2023 with - China's industrial metal printer shipments increased, while industrial polymer printer shipments in all regions Volume was weak.
View More

vacuum casting Reviews

Emily Johnson

I am thrilled with the vacuum casting parts from WHALE STONE 3D. The level of detail and finish was exactly what we needed for our prototypes. Great service!

Liam O’Connor

The vacuum casting by WHALE STONE 3D was superb. The accuracy and surface quality of the parts were outstanding. We’ll definitely use their services again

Akira Suzuki

Fantastic experience with WHALE STONE 3D’s vacuum casting. The attention to detail in the final parts was impressive and fit our needs perfectly.

Sophie Laurent

Excellent results from WHALE STONE 3D's vacuum casting. The prototypes we received were perfect, and the turnaround time was impressive. Very satisfied!

Get a Free Quote

Name
Email
Company Name
Country/Region
Mobile
Required Product
Quantity
Message
0/1000
Attachment
Please upload at least an attachment
Up to 3 files，more 30mb，suppor jpg、jpeg、png、pdf、doc、docx、xls、xlsx、csv、txt

Popular Keywords

resin sculptures printing sla 3d printing services rapid prototyping sla 3d printing service auto parts sla 3d printing service lightweight uv resin 3d printing factory wholesale sls 3d print service sls 3d print service for complex geometries sls 3d print service germany on-demand sls 3d print service sls nylon 3d printing aluminium slm 3d print service industrial slm 3d print service suppliers slm 3d print service global suppliers slm 3d print service suppliers slm metal technology for 3d printing fgf large 3d print service bulk order fgf large 3d print service factory pricing fgf large 3d print service fast delivery usa fgf large 3d print service 3d printing service large parts cheap cnc machining cnc machine cost cnc machining company cnc machining parts suppliers wholesale prototype cnc machining services vacuum casting factory vacuum casting process products produced from vacuum casting vacuum cast production vacuum casting youtube