All Categories

Top-Tier Vacuum Casting Solutions by WHALE STONE 3D

Explore top-tier vacuum casting solutions with WHALE STONE 3D, where we specialize in delivering high-quality prototypes and small-batch parts. Vacuum casting is a sophisticated technique that uses silicone molds to produce precise and detailed parts. The process involves making a master model to create a silicone mold. Liquid resin is then poured into the mold within a vacuum chamber, where the vacuum removes air bubbles to ensure a perfect fill. After curing, the mold is removed to reveal parts with excellent surface finish and accuracy. Vacuum casting is particularly suitable for industries requiring detailed and complex parts, including automotive, aerospace, and medical sectors. WHALE STONE 3D offers a variety of resin materials, such as polyurethane and silicone, to meet diverse project needs. Our expertise ensures that we can handle projects of varying complexities and deliver parts that meet both functional and aesthetic standards.
Get A Quote

Product Advantages

Advanced 3D Printing Technologies

Utilizing cutting-edge SLA and FDM technologies for precision.

Versatile Material Options

Offering a range of materials to meet diverse project needs.

Custom Solutions Expertise

Tailored 3D printing services with expert support.

Rapid Prototyping Capabilities

Accelerating design iterations with quick turnaround times.

Popular Products

High Quality Custom PA6 Nylon 3D Printed Parts SLS Rapid Prototype Machining Services VIEW DETAILS

High Quality Custom PA6 Nylon 3D Printed Parts SLS Rapid Prototype Machining Services

High Quality Stainless Steel Aluminum Alloys Rapid Prototyping Custom SLM Metal 3D Printing Services VIEW DETAILS

High Quality Stainless Steel Aluminum Alloys Rapid Prototyping Custom SLM Metal 3D Printing Services

Custom Aluminium Alloy 3d Printing Factory Stl Files 3d Printing Service Custom Metal Slm 3d Print VIEW DETAILS

Custom Aluminium Alloy 3d Printing Factory Stl Files 3d Printing Service Custom Metal Slm 3d Print

Custom SLS SLA 3D Printing Services High Quality Plastic ABS Resin Nylon Parts Rapid Prototyping Services VIEW DETAILS

Custom SLS SLA 3D Printing Services High Quality Plastic ABS Resin Nylon Parts Rapid Prototyping Services

Breathe in the details as WHALE STONE 3D offers detailed and efficient vacuum casting. Our vacuum casting services are aimed more towards making functional prototypes and low run parts with high precision and details. This process includes forming a negative silicone mold from a master pattern and casting parts by applying liquid resin in a vacuum chamber.

The point where the vacuum casting process starts is with the preparation of a soft silicone rubber mold that replicates the entire features of the master prototype. The soft casting mold is further placed in a vacuum chamber where the liquid resin is casted. The vacuum sucks the air out of the space which has to be filled with resin thereby filling the entire cavity of the mold accurately. When it is taken out of the mold after curing, the part has an excellent surface finish, and smooth surfaces with no right angles, and the dimensional tolerance is very good.

Vacuum casting offers the possibility of making complex parts that have a lot of details. Its application is present in the automotive, aerospace and medical device industries where precise and detailed prototypes are essential. WHALE STONE 3D is able to carry out vacuum casting of parts in order to offer customers more polyurethane as well as silicone among other things considering project requirements.

Apart from its accuracy, vacuum casting also proves to be an affordable technique when dealing with small to medium volume production. It removes the necessity for high-priced patterns and sophisticated tools that are usually required for several parts that need mass producing. At WHALE STONE 3D, cutting-edge technology is combined with excellent customer interaction and rapid project completion.

WHALE STONE 3D Design stands out in terms of quality management through the entirety of the vacuum casting production process. Every procedure is optimized at every level to ensure that the final components correspond to the client’s demands. There are also extra finishing operations that accompany our supplied parts for aesthetic and performance improvement.

Ultimately, WHALE STONE 3D finds that spending excessive expenses on prototyping and producing small quantities of parts is uncomfortable. Out vacuum casting service is cost effective and provides excellent prototypes and small volume parts fast and accurately.

vacuum casting FAQ

What types of materials can be used in vacuum casting?

Vacuum casting supports a range of materials, including polyurethane resins, silicone, and various specialized casting resins. The choice of material depends on the specific requirements of the project, such as the desired strength, flexibility, or appearance of the final product. WHALE STONE 3D offers various material options to meet different needs, from durable functional parts to high-quality aesthetic prototypes.
Vacuum casting is particularly well-suited for producing high-quality prototypes and small quantities of parts with intricate details. Unlike some other rapid prototyping methods, vacuum casting provides excellent surface finish and accuracy. It is also cost-effective for small runs compared to traditional injection molding. However, for very large production runs, injection molding or additive manufacturing might be more economical. WHALE STONE 3D provides vacuum casting services that balance quality and cost effectively for small to medium-sized projects.
Vacuum casting is commonly used in various industries for different applications. It is ideal for creating functional prototypes, design verification models, and low-volume production parts. Typical applications include automotive parts, consumer electronics, medical devices, and industrial components. WHALE STONE 3D's vacuum casting service is versatile and can cater to a wide range of industry needs, delivering precise and high-quality results.
The timeline for a vacuum casting project depends on several factors, including the complexity of the design, the size of the parts, and the number of molds required. Generally, the process involves creating the silicone mold, preparing the resin, and curing the parts. For most projects, the entire process can be completed in a few weeks. WHALE STONE 3D works efficiently to ensure timely delivery while maintaining high-quality standards for your vacuum casting needs.

Blog

Chinese scientists have made a new breakthrough in solving the

30

Aug

Chinese scientists have made a new breakthrough in solving the "industry problems" of 3D printing technology!

3D printing technology has spread across all walks of life like a strong east wind. From complex and precise mechanical parts to lifelike product models, from fantastic architectural prototypes to personalized daily necessities, 3D printing technology, with its endless creativity and sufficient flexibility, has brought imagination into reality, making people's lives more convenient while also bringing us surprises.
View More
Hyperganic launches HyDesign, a cloud-based 3D printing lattice structure design software

30

Aug

Hyperganic launches HyDesign, a cloud-based 3D printing lattice structure design software

industrial designers, application engineers, and OEMs exploring cutting-edge uses of 3D printing to easily, quickly, and cost-effectively design lattice-based products.
View More
China's PBF metal 3D printer shipments surged 45% in the first quarter of 2024, with four companies ranking among the top five in the world

30

Aug

China's PBF metal 3D printer shipments surged 45% in the first quarter of 2024, with four companies ranking among the top five in the world

global 3D printer shipments started the year similar to what they ended 2023 with - China's industrial metal printer shipments increased, while industrial polymer printer shipments in all regions Volume was weak.
View More

vacuum casting Reviews

Emily Johnson

I am thrilled with the vacuum casting parts from WHALE STONE 3D. The level of detail and finish was exactly what we needed for our prototypes. Great service!

Javier Martinez

WHALE STONE 3D's vacuum casting service exceeded our expectations. The parts were delivered quickly and were of top-notch quality. Highly recommend them for precision casting!

Liam O’Connor

The vacuum casting by WHALE STONE 3D was superb. The accuracy and surface quality of the parts were outstanding. We’ll definitely use their services again

Sophie Laurent

Excellent results from WHALE STONE 3D's vacuum casting. The prototypes we received were perfect, and the turnaround time was impressive. Very satisfied!

Get a Free Quote

Name
Email
Company Name
Country/Region
Mobile
Required Product
Quantity
Message
0/1000
Attachment
Please upload at least an attachment
Up to 3 files，more 30mb，suppor jpg、jpeg、png、pdf、doc、docx、xls、xlsx、csv、txt

Popular Keywords

3d resin printing best sla 3d printing services in usa china manufacturer precision 3d printing sla sls service customized sla 3d printing service "high quality sla 3d printing sls 3d print service for tools and fixtures sls 3d print service uk nylon 3d printing applications nylon 12 3d printing material properties 3d printing with carbon fiber nylon slm 3d print service factory manufacturing slm 3d print service for industrial production slm 3d print service for mass production slm 3d print service services for oem wholesale slm 3d print services fgf large 3d print service bulk supplier fgf large 3d print service custom factory fgf large 3d print service mass production fgf large 3d print service online quotation fgf large 3d print service series cheap cnc machining cnc machining factories near me cnc machining plastic cnc machining suppliers custom cnc machining near me vacuum casting parts vacuum casting prototyping vacuum cast production vacuum casting tpu vacuum casting youtube