All Categories

Versatile Vacuum Casting by WHALE STONE 3D

WHALE STONE 3D offers versatile vacuum casting services to meet a wide range of prototyping and small-batch production needs. Vacuum casting is a manufacturing technique that uses silicone molds to produce detailed and accurate parts. The process involves creating a master pattern, which is then used to make a silicone mold. Liquid resin is poured into the mold within a vacuum chamber, where the vacuum removes air bubbles to ensure a complete fill. After curing, the mold is removed, revealing parts with precise dimensions and a smooth finish. This versatile technique is ideal for producing complex and intricate parts, making it suitable for industries such as aerospace, automotive, and medical. WHALE STONE 3D offers various resin options, including polyurethane and silicone, to cater to different project needs. Our expertise in vacuum casting allows us to deliver high-quality parts that meet specific functional and visual requirements.
Get A Quote

Product Advantages

Advanced 3D Printing Technologies

Utilizing cutting-edge SLA and FDM technologies for precision.

Versatile Material Options

Offering a range of materials to meet diverse project needs.

Custom Solutions Expertise

Tailored 3D printing services with expert support.

Rapid Prototyping Capabilities

Accelerating design iterations with quick turnaround times.

Popular Products

WHALE STONE 3D offers vacuum casting services to clients, and due to the several advantages of vacuum casting, it is possible to obtain high quality prototypes as well as carry out small production runs. Vacuum casting is more complex and utilizes silicone molding and liquid resin in the production of intricate parts.

The process starts with the fabrication of a master pattern which is then used to create a silicone mold. Resin is then poured into the mold, which sits inside a vacuum chamber. The vacuum helps to remove all the air bubbles and ensures that the liquid resin flows into all the small parts of the cavity of the mold and captures every small feature. When the resin hardens cured, the mold is taken off and the part is made which has good dimensional and surface finishing.

One of the notable characteristics of vacuum casting is the faithfully reproducing complex and intricate details and features on engineered products. Such beneficial properties are required in such fields where precision and accuracy are highly such as in the aerospace, automotive, and medical device industries. What is more, WHALE STONE 3D’s service in vacuum casting is able to support various materials such as polyurethane and silicone with different project requirements ending forth.

Vacuum casting is also reputed for being cheap, most especially on smaller or medium runs of production. Unlike conventional approaches, which are especially costly due to the requisite molds, vacuum casting tends to be a better fit for smaller amounts. This is especially beneficial in the prototyping stage as many changes and testing of the products are required within a short span of time.

As for WHALE STONE 3D, we make sure that all vacuum casting processes are of the highest quality. Every member of the team takes extra care to prepare the molds and supervises the molding procedures in order to achieve accuracy in results. We also have a range of finishing services that can be used to improve both the look and usefulness of the parts.

To sum up, WHALE STONE 3D’s vacuum casting service brings precision, adaptability, and cost-effectiveness for making outstanding prototypes and production parts of low volume.

vacuum casting FAQ

What is vacuum casting and how does it work?

acuum casting is a manufacturing process used to produce high-quality prototypes and small-batch production parts. The process involves creating a silicone mold from a master pattern. Once the mold is prepared, it is placed in a vacuum chamber where liquid resin is poured into it. The vacuum removes air bubbles and ensures that the resin fills every detail of the mold. After curing, the mold is removed to reveal the cast part. This method is ideal for producing accurate, detailed parts with a smooth finish.
Vacuum casting supports a range of materials, including polyurethane resins, silicone, and various specialized casting resins. The choice of material depends on the specific requirements of the project, such as the desired strength, flexibility, or appearance of the final product. WHALE STONE 3D offers various material options to meet different needs, from durable functional parts to high-quality aesthetic prototypes.
Vacuum casting is commonly used in various industries for different applications. It is ideal for creating functional prototypes, design verification models, and low-volume production parts. Typical applications include automotive parts, consumer electronics, medical devices, and industrial components. WHALE STONE 3D's vacuum casting service is versatile and can cater to a wide range of industry needs, delivering precise and high-quality results.
The timeline for a vacuum casting project depends on several factors, including the complexity of the design, the size of the parts, and the number of molds required. Generally, the process involves creating the silicone mold, preparing the resin, and curing the parts. For most projects, the entire process can be completed in a few weeks. WHALE STONE 3D works efficiently to ensure timely delivery while maintaining high-quality standards for your vacuum casting needs.

Blog

Chinese scientists have made a new breakthrough in solving the

30

Aug

Chinese scientists have made a new breakthrough in solving the "industry problems" of 3D printing technology!

3D printing technology has spread across all walks of life like a strong east wind. From complex and precise mechanical parts to lifelike product models, from fantastic architectural prototypes to personalized daily necessities, 3D printing technology, with its endless creativity and sufficient flexibility, has brought imagination into reality, making people's lives more convenient while also bringing us surprises.
View More
Hyperganic launches HyDesign, a cloud-based 3D printing lattice structure design software

30

Aug

Hyperganic launches HyDesign, a cloud-based 3D printing lattice structure design software

industrial designers, application engineers, and OEMs exploring cutting-edge uses of 3D printing to easily, quickly, and cost-effectively design lattice-based products.
View More
China's PBF metal 3D printer shipments surged 45% in the first quarter of 2024, with four companies ranking among the top five in the world

30

Aug

China's PBF metal 3D printer shipments surged 45% in the first quarter of 2024, with four companies ranking among the top five in the world

global 3D printer shipments started the year similar to what they ended 2023 with - China's industrial metal printer shipments increased, while industrial polymer printer shipments in all regions Volume was weak.
View More

vacuum casting Reviews

Emily Johnson

I am thrilled with the vacuum casting parts from WHALE STONE 3D. The level of detail and finish was exactly what we needed for our prototypes. Great service!

Liam O’Connor

The vacuum casting by WHALE STONE 3D was superb. The accuracy and surface quality of the parts were outstanding. We’ll definitely use their services again

Akira Suzuki

Fantastic experience with WHALE STONE 3D’s vacuum casting. The attention to detail in the final parts was impressive and fit our needs perfectly.

Sophie Laurent

Excellent results from WHALE STONE 3D's vacuum casting. The prototypes we received were perfect, and the turnaround time was impressive. Very satisfied!

Get a Free Quote

Name
Email
Company Name
Country/Region
Mobile
Required Product
Quantity
Message
0/1000
Attachment
Please upload at least an attachment
Up to 3 files,more 30mb,suppor jpg、jpeg、png、pdf、doc、docx、xls、xlsx、csv、txt

Popular Keywords